High-Performance CCS2 DC Charging Cable for Home and Fast Charging Stations
Our CCS2 DC charging cable (CCS2 charging connector) is designed for efficient and reliable DC fast charging of electric vehicles. Suitable for both home DC chargers and high-power fast charging stations. Our product range covers various performance levels to meet every application—from residential charging setups to commercial charging parks.
1. Type Designation
BSC-SC01-XXX43S
XXX = 40A, 60A, 80A, 125A, 200A, 250A
Type | Rated Current | Rated voltage | Cable specification | Cable diameter |
BSC-SC01-40A43S | 40A | 1000V DC | 2×6+6+6×0.75 | Ø14.6±0.5 |
BSC-SC01-60A43S | 60A | 1000V DC | 2×10+10+6×0.75 | Ø16.4±0.5 |
BSC-SC01-80A43S | 80A | 1000V DC | 2×16+16+(2×0.75)(P2)+2×(2×0.75) | Ø18.5±0.5 |
BSC-SC01-125A43S | 125A | 1000V DC | 2×35+16+6×0.75 | Ø24.5±0.5 |
BSC-SC01-200A43S | 200A | 1000V DC | 2×70+35+(2×0.75)(P2)+2×(2×0.75) | Ø33.5±0.5 |
BSC-SC01-250A43S | 250A | 1000V DC | 2×80+35+(2×0.75)(P2)+2×(2×0.75) | Ø35.0±0.5 |
Looking for CCS2 Solutions up to 400A?
Need more details? Contact our engineering team at info@bes-sun.com for full technical specifications and performance data.
2.1 Electrical performance
|
Rated voltage |
1000V DC |
|
Rated current |
40A/60A/80A/125A/200A/250A |
|
Withstand voltage |
3500V DC |
|
Insulation resistance |
1000MΩ@500V DC |
|
Contact resistance |
≤3mΩ |
|
Rated frequency |
50 Hz |
2.2 Electrical performance
Insertion and extraction force | < 100N |
Durability | 10000 plug-unplug cycles |
2.3 Environmental performance
Operating ambient temperature | -30°C – +50°C |
Working temperature | -30°C – +105°C |
Protection rating | IP67 |
3. Main contact temperature rise
Tested according to IEC 62196-1:2014 clause 24.1.
The vehicle plug used a 16mm² cable; the vehicle socket used a 50mm² cable, the cable length was 3.25m.
3.1 80A CCS2
Temperature rise data table after temperature equilibrium | |||
Measured point | DC + | DC- | Cable jacket |
Temperature rise (K) | 21.18 | 19.46 | 17.10 |
80A European standard CCS2 DC gun temperature rise curve
3.2 125A CCS2
Temperature rise data table after temperature equilibrium | |||
Measured point | DC + | DC- | Cable jacket |
Temperature rise (K) | 39.69 | 36.36 | 19.57 |
125A European standard CCS2 DC gun temperature rise curve
3.3 200A CCS2
Temperature rise data table after temperature equilibrium | |||
Measured point | DC + | DC- | Cable jacket |
Temperature rise (K) | 36.07 | 40.67 | 12.70 |
200A European standard CCS2 DC gun temperature rise curve
4. Drawings/Dimensions
5. Wiring Principle
RC=1500±3%Ω 0.5w
6. Options
6.1 Temperature sensor
- PT1000 temperature sensor: R25℃=1000Ω±0.2%，B25℃/50℃=3850±0.2%；
- NTC temperature sensor: R25℃=10KΩ±1%，B25℃/50℃=3950±1%；
Quantity: 2 pcs
Location: fix on the DC+ and DC- cables.
7. Common cable specifications
40A
2×6mm²+6mm²+6×0.75mm² Black（RAL7021）TPU，OD=14.6±0.5mm
60A
2×10mm²+10mm²+6X0.75mm² Black（RAL7021）TPU，OD=16.4±0.5mm
80A
2×16mm²+16mm²+(2×0.75mm²)(P2)+2×(2×0.75mm²) Black（RAL7021）TPU，OD=18.5±0.5mm
125A
2×35mm²+16mm²+6×0.75mm² Black（RAL7021）TPU，OD=24.0±0.6mm
200A
2×70mm²+35mm²+(2×0.75mm²)(P2)+2×(2×0.75mm²) Black（RAL7021） TPU，OD=33.5±0.8mm
250A
2×80mm²+35mm²+(2×0.75mm²)(P2)+2×(2×0.75mm²) Black（RAL7021） TPU，OD=35.0±0.5mm
8. Your Advantages
Customizable and Versatile: Available in multiple rated currents (up to 250A) and with customizable cable lengths, this connector can be tailored to suit various application needs. Perfect for OEM/ODM Applications: Manufactured in an IATF 16949 Certified Factory. Ideal for manufacturers looking to create customized solutions, this connector supports custom logos, colors, and cable lengths to meet branding and functional requirements. Built for Durability and Performance: Designed with robust construction and high-quality materials, the CCS2 connector ensures long-term reliability and consistent performance under demanding conditions. Simplified Setup and Maintenance: A consistent product design ensures straightforward installation, hassle-free commissioning, and efficient maintenance, saving time and effort. Smart Charging Management: Optimize your charging infrastructure with intelligent, communication-ready products and open interfaces, enabling seamless integration and effective charging park management.11. Professional Packaging of DC Charging Cables (EV Charging Connector CCS2)
Click here to explore our low-power CCS2 DC charging cable is specifically designed for compact low-power DC charging stations ranging from 7kW to 30kW
FAQs
Q1: What makes your CCS2 DC charging connector suitable for fast-charging station integration?
Our CCS2 charging connector is engineered to reliably support up to 1000V DC and 250A, making it fully compatible with high-power DC fast-charging stations. Furthermore, it complies with IEC 62196-3 standards and is designed for continuous, heavy-duty use in commercial settings.
Q2: Can the CCS2 DC charging connector be customized for our charger design or branding?
Yes. We offer comprehensive OEM and ODM customization options. This includes tailoring cable lengths, plug casing colors, and providing laser-engraved logos.
Q3: What safety features are included in your CCS2 DC charging connector?
Our CCS2 charging connector incorporates several key safety features: temperature sensors, secure locking mechanisms, high-conductivity copper contacts, a flame-retardant housing (meeting UL94-V0 standard), and IP67 protection when connected. These features ensure safe and dependable operation in both public and private charging environments.
Q4: Is your CCS2 DC charging connector compatible with all EV models?
Yes, it’s compatible with any electric vehicle that supports CCS2 (mostly in Europe and Asia-Pacific).
Q5: What testing and certifications do you provide for B2B or government tenders?
We supply comprehensive test reports detailing electrical performance, IP rating, and mechanical endurance. Our CCS2 DC charging connectors meet the requirements of CE and TÜV, which are often essential for international projects, public infrastructure tenders, and EVSE certification processes.
Q6: What is the lead time and MOQ for bulk orders?
Lead time typically ranges from 2 to 4 weeks depending on order size and customization needs. We support flexible MOQs for pilot runs or mass production. Contact us directly for a tailored quotation.
