1. CCS1 Product Overview

The American Standard CCS1 DC Charging cable up to 400A is designed according to the SAE J1772 standard, suitable for charging Battery Electric Vehicles (BEV) and Plug-in Hybrid Electric Vehicles (PHEV).

Key Features:

Ergonomic Design: The integrated, one-piece shell increases structural strength and provides a comfortable, labor-saving grip.
Superior Protection: Features a multi-layered sealing structure at the cable connection, achieving an IP55 protection rating to prevent short circuits and ensure safe outdoor use.
Safety Monitoring: Integrated temperature detection is required during operation to ensure high-voltage safety.

2. Technical Parameters

2.1 Electrical Specifications

Parameter	Value
Rated Voltage	1000V DC
Rated Current	60A / 80A / 125A / 150A / 200A / 250A / 300A / 380A / 400A
Withstand Voltage	3000V
Insulation Resistance	>500MΩ (Complies with SAE J1772 under humid heat)
Temperature Rise	<50K

2.2 Mechanical & Environmental

Parameter	Value
Insertion/Extraction Force	<100N
Mechanical Life	>20,000 cycles (no-load)
Flame Retardant Rating	UL94V-0
Operating Temperature	-40°C to +50°C
Storage Temperature	-40°C to +85°C
Operating Humidity	5% ~ 95% RH (non-condensing)
Maximum Altitude	<4000m

3. Wiring Configuration & Pin Definition

The following definition applies to the standard wiring assembly. Temperature sensors (PT1000 or NTC) are optional based on customer requirements.

Terminal	Wire Gauge (Example)	Color	Function
DC+	2/0 AWG	Red	Positive DC Power
DC-	2/0 AWG	Black	Negative DC Power
PE	6 AWG	Yellow/Green	Protective Earth
CS	18 AWG	Orange	Connection Confirmation (Resistors: R7=330Ω, R6=150Ω)
CP	18 AWG	White	Control Pilot
T1 / T2	18 AWG	Brown / Grey	Temperature Sensor 1 (PT1000)
T3 / T4	18 AWG	Blue / Purple	Temperature Sensor 2 (PT1000)